Production Process

1. Production planning

1.1. Panel Details entry into software

Production team looks at designs and carefully comes up with all the parts of each furniture with its exact size and finishes. 

This part list is then entered into a production planning software

1. Production planning

1.2. Layout details for production

Production planning software segregates all parts as per material finishes and then maps similar ones onto plywood sheets. This reduces wastage as well as minimizes errors by factory staff.

We get a bunch of layouts like this. 

This document is passed to factory for production. 

1. Production planning

1.3. Fine details for Quality check

Production team also prints these stickers and passes to factory to paste on each piece/part of furniture.

This helps in  Quality check, correction & segregation 

As per layout shared, Procurement team orders the plywood , lmainates and other raw material and moved the project to factory team

2. Production -  Pasting of laminates 

4 cylinder hydraulic press with 100 ton pressure 

First all the laminates are pasted on the full plywood (unlike carpenters make the wardrobe first and then cat & paste the laminates).

Ply is kept under 100 ton pressure for 6-8 hours leaving no chance of air remaining. 4 cylinders put uniform pressure all over the ply eliminating any chances of bubbles later

You can ses the difference in quality between hand pressed vs Glamwood's automated 100 ton 4 cylinder machine pressed

 3. Production - Cutting

German Cuuting machine with diamond edge blade, cutting precision of 0.1mm

Each ply is cut as per the layout received from the production team and sticker is pasted on each piece.
From this point onwards all the cut pieces are moved to racks and stay on racks till they are packed so that no piece gets damaged or scratched. 

You can clearly see the difference in the quality of hand cut (or even a cheap machine cut) vs machine with diamond blades

These chip out not only make your furniture look bad but also allow moisture to seep in slowly and make the life of furniture shorter

This cutting machine also allows to give special kind of finishes which other scheaper machines are not able to do so.

Example, slant cut is required for handle less doors or drawer faces. Hand cut slant pieces are very hard to provide with such finishing

4. Production - Edgebanding

Biesse (Italian) edgebanding machine - fully automated

Edgebanding machine adds edgeband (PVC tape of colur matching with the laminate) to all 4 edges of the piece of furniture.  

Machine does corner rounding ( even rounding of top/bottom corners of  corners), edge scraping, glue scraping, polishing 

You can see the difference in finishing. Also as the outer material is PVC, it is soft and as it is rounded from every posible place it does not hurt even if someone bangs into accidently

5. Production - Boring

Woodtech multiboring machine

This machine is must for true modular work. Minifix holes are done on each part of every box so that carpenter can fixed easily at the site.

This not only reduced manual mistakes but also adds to the looks as minifix parts are mostly hidden. Lastly unit can be easily opened anytime and moved to a new place

Multiboring machines helps in avoiding use screws and clamps.

6. Assembly and Quality check

Each unit is assembled loosly at factory to check any issues in production. Any issues found are fixed right there and  to avoid any issues / delays in work after material is shipped to the site

7. Packing and Dispatch

Furniture parts are packed unit wise with clear labels on each box for easy installtion at site.

Each box is first apcked with shrink wrap so that it remains tightly packed and then with cardbaord layer on top and box corners are given an extra layer of foam to avoid damage during transport